
Kyten Technologies
Custom aerospace-grade battery pack factory
About
Kyten Technologies is building a factory to manufacture custom aerospace-grade battery packs. 100,000+ drones, submarines, and satellites are being built in the US, but the legacy supply chain can't keep up. During our six years at Starlink, we put 5,000+ battery packs into space. Now, we're bringing rapid development and volume production of aerospace-grade battery packs to the entire industry.
Founders
Co-Founder
For nearly three years at Starlink, Lucas owned some of the program's most difficult and urgent test and manufacturing challenges. Before SpaceX, Lucas cofounded the University of Wisconsin's solar car team, building its electrical system and organization from scratch. B.S. in Electrical Engineering, specifically Power Systems.
Co-Founder
Cooper has spent more than 6 years in the aerospace industry, primarily at SpaceX and Shield AI. At SpaceX, he managed the Starlink Hardware Test team, which was responsible for developing automated test stands for all the components on the satellites. At Shield AI, he started the Hardware Test Team from scratch and grew it to over 20 people in under a year. B.S. in Electrical Engineering, specifically, Power Electronics.
AI Research Report
Problem & Solution
Problem/Solution Report: Kyten Technologies
The Problem: The Aerospace Battery Bottleneck
In the aerospace and defense industries, battery packs are often a critical path item that becomes a significant liability for program schedules. Traditional aerospace-grade battery development is plagued by long lead times, often taking months or even years to move from design to qualified volume production. This delay is largely due to the rigorous qualification standards required for space and flight, combined with legacy manufacturing processes that are slow to adapt to custom form factors. For modern aerospace companies—especially those in the fast-moving commercial space and drone sectors—these delays stifle innovation and slow down deployment cycles.
The Solution: Turn-key, Software-Defined Manufacturing
Kyten Technologies offers a turn-key solution for the design, qualification, and manufacturing of custom aerospace-grade battery packs. Their approach is built on "software-defined test and manufacturing," which utilizes automated systems to compress the timeline from initial design to volume production. By integrating the qualification process directly into their automated workflow, Kyten aims to deliver flight-ready hardware in days rather than months. This allows aerospace programs to move fast and scale production without the battery pack becoming a bottleneck or a liability.
Value Proposition and Impact
The core value proposition of Kyten lies in its ability to handle "adaptive design," where custom form factors are the default rather than a specialized exception. This flexibility is critical for aerospace applications where space and weight are at a premium. By leveraging the founders' experience in deploying thousands of packs to low Earth orbit, Kyten provides a level of reliability and expertise that matches legacy industrial suppliers but with the speed of a modern software-driven startup. This enables customers to focus on their primary mission—whether it be satellite communication, electric aviation, or subsea exploration—while Kyten manages the complexities of the power system.
Market & Competitors
Market and Competitors Report: Kyten Technologies
Market Landscape and Trends
Kyten Technologies operates in the specialized market for high-reliability, aerospace-grade battery systems. This market is currently undergoing a significant transformation driven by the "New Space" movement, the electrification of aviation (eVTOL), and the increasing use of autonomous systems in defense (UAVs and UUVs). The primary trend is a shift away from heavy, standardized battery solutions toward lightweight, high-energy-density lithium-based systems that can be customized for specific airframe or spacecraft geometries. The total market across these sectors is projected to reach nearly USD 19 billion by 2030.
Key Competitors
The competitive landscape is dominated by large, legacy industrial players and specialized battery manufacturers. Key competitors include:
- Legacy Aerospace & Defense Suppliers: Companies like EaglePicher Technologies, Saft (a subsidiary of TotalEnergies), and EnerSys have long-standing relationships with defense agencies and major aerospace OEMs. They possess extensive certifications but are often perceived as slower and more expensive.
- Specialized Industrial Players: GS Yuasa and Concorde Battery Corporation are major players in the aircraft battery segment, while Siemens Energy and Corvus Energy dominate the marine battery market.
- Emerging Tech & Internal Teams: Some large aerospace companies (e.g., Northrop Grumman, Lockheed Martin) may develop battery systems in-house, though they often rely on external partners for specialized pack assembly and qualification.
Competitive Advantages and Disadvantages
Kyten's primary competitive advantage is speed and agility. While legacy players may take months to qualify a new pack design, Kyten's software-defined manufacturing and automated testing are designed to produce qualified packs in days. Their founders' direct experience at SpaceX/Starlink provides a unique "battle-tested" credibility that many other startups lack.
However, Kyten faces the disadvantage of being a new entrant in a highly regulated industry where "heritage" (a proven track record of flight) is often the most important selection criterion. Overcoming the established sourcing relationships of incumbents like EaglePicher or Saft will require Kyten to prove that their automated qualification is as rigorous as traditional methods while being significantly faster.
Total Addressable Market
Quantitative TAM Report: Kyten Technologies
Kyten Technologies operates at the intersection of several high-growth aerospace and defense sectors. To estimate the Total Addressable Market (TAM), we aggregate the market values for battery systems across Kyten's primary target verticals: space (satellites and spacecraft), aircraft (including electric aviation and eVTOL), drones (UAVs), marine (surface and subsea), and military systems. Based on current market research, the near-term gross-sum TAM for these segments is approximately USD 9.6 billion.
Methodology and Segment Breakdown
The TAM is calculated using a 'bottom-up' aggregation of individual market reports for 2024–2025. The space battery market is the largest single contributor, valued at USD 4.1 billion in 2024. The aircraft battery market adds approximately USD 1.61 billion, while the drone (UAV) battery market contributes another USD 1.59 billion. The military battery market is estimated at USD 1.40 billion, and the marine battery market accounts for USD 0.88 billion. This simple summation provides a transparent upper bound for the total market for batteries in these specialized environments.
2030 Projections and Growth
Looking toward 2030, the aggregate market is expected to nearly double, reaching an estimated USD 18–19 billion. This growth is driven by high Compound Annual Growth Rates (CAGR) across all segments, typically ranging from 8% to 10%. For instance, the space battery market is projected to reach USD 10.2 billion by 2033, and the aircraft and drone markets are each expected to grow to approximately USD 2.4 billion by 2030. This upward trend reflects the increasing electrification of transport and the proliferation of satellite constellations.
Serviceable Market Considerations
While the gross-sum TAM represents the total value of batteries in these sectors, Kyten's Serviceable Addressable Market (SAM) is a subset focused on custom, high-reliability aerospace-grade battery packs and contract manufacturing. This excludes commodity cells and standard off-the-shelf consumer batteries. However, given the shift toward custom form factors and rapid qualification in aerospace, a significant portion of the projected USD 19 billion market will require the specialized design and manufacturing services that Kyten provides.
Founder Analysis
Founders and Background Report: Kyten Technologies
Kyten Technologies was co-founded by Cooper McBride (CEO) and Lucas Maddox. The founding team brings a deep technical pedigree in aerospace electrical systems and battery manufacturing, specifically honed through high-stakes roles at industry leaders such as SpaceX, Tesla, and Shield AI. Their collective experience is a cornerstone of the company's value proposition, as they leverage years of operational expertise in deploying critical hardware to extreme environments.
Cooper McBride, serving as Co-Founder and CEO, is based in Seattle, Washington. He holds a degree from the University of Washington and has a professional history that includes significant roles at SpaceX and Shield AI. During his tenure at these organizations, McBride focused on battery and aerospace electrical systems, gaining first-hand experience in the design and implementation of power solutions for advanced aerial and space platforms. His leadership at Kyten is informed by this background in scaling complex electrical architectures for both commercial and defense applications.
Lucas Maddox, Co-Founder, also brings a wealth of experience from the aerospace sector, most notably from his time at Starlink/SpaceX between 2019 and 2023. At Starlink, Maddox was responsible for addressing difficult and urgent test and manufacturing challenges. This experience in high-volume, high-reliability production is central to Kyten's mission of providing rapid, automated manufacturing for aerospace-grade battery packs. Together, McBride and Maddox claim to have put over 5,000 battery packs into space during their six years at Starlink, a metric that underscores their expertise in the domain.
Beyond their primary roles at SpaceX, the team's background includes experience at Tesla, further solidifying their expertise in lithium-ion battery technology and large-scale manufacturing. This combination of aerospace-specific qualification knowledge and automotive-scale production insights positions the founders as experts capable of bridging the gap between custom, low-volume aerospace designs and rapid, scalable production. Kyten is currently part of the Y Combinator Winter 2026 (YC W26) cohort, reflecting early-stage venture backing for their vision.
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